Frequently asked questions about the PDE bridge (FAQs)
Die ORIGINAL PDE-Brücke von 07eins
FAQs - PDE bridge
What is the "ORIGINAL PDE bridge" and what is its main purpose?
Die "ORIGINAL PDE-Brücke" ist eine von 07eins entwickelte Reparaturkomponente speziell für 2,5-Liter-TDI-Motoren (5-Zylinder), wie sie im VW T5 zu finden sind. Ihr Hauptzweck ist es, die Pumpe-Düse-Elemente (PDE) dauerhaft und spannungsfrei in ihrer korrekten Position im Zylinderkopf zu zentrieren, wodurch das Problem des "schräg einlaufenden" PDE-Elements und die daraus resultierende Zylinderkopfschädigung durch unzureichende Schmierung aufgrund von Leckagen verhindert werden.
For which specific vehicle models and engines is the "ORIGINAL PDE bridge" compatible?
The "ORIGINAL PDE bridge" is designed for VW 2.5-liter TDI engines (5-cylinder) especially for those in the VW T5 (Transporter, Multivan, Caravelle, California) up to model year 2010. It is compatible with all engine code letters (MKB) of the 2.5-liter TDI engines in the VW T5.
Which key components are typically included in the scope of delivery of an "ORIGINAL PDE bridge"?
The typical Scope of delivery of an "ORIGINAL PDE bridge" includes a flexible aluminum cross strut, precision-manufactured tool steel holders (e.g. 5 pieces for a 5-cylinder engine), mounting screws and mounting clamps for the electrical connection strip of the PDEs.
How does the "ORIGINAL PDE bridge" solve the problem of skewed PDE elements?
The "ORIGINAL PDE bridge" Mechanically stabilizes the PDE elements and prevents their undesired movementwhich is a systemic problem of the original factory design. This directly addresses the root cause of the problem - cylinder head seat wear - and aims to restore proper function and prevent further damage.
Can the "ORIGINAL PDE bridge" be used both to repair existing damage and to prevent future problems?
Yes, the "ORIGINAL PDE bridge" is suitable for a dual purpose It is used to repair cylinder heads that are already damaged and to prevent damage to the injector sealing surfaces (cylinder head damage) that could jeopardize their function.
What is the estimated cost of a repair with the "ORIGINAL PDE bridge" compared to a complete cylinder head replacement?
The material costs for the "ORIGINAL PDE bridge" are 429 EUR, or between 479 - 1,149 EUR when purchased as a set with reinforced VITON gaskets and a wiring harness. The Estimated total repair costsincluding materials, installation and testing, are around EUR 1,000 - 1,500. This is significantly less than a cylinder head replacement, which can cost around EUR 4,000 - 4,500.
What are the long-term benefits and user experiences with the "ORIGINAL PDE bridge"?
The "ORIGINAL PDE bridge" offers a permanent solution to the root cause of the problem, with extensive positive feedback from the field and successful installation in tens of thousands of vehicles. Workshops and customerswho use the system are "completely convinced" and report the elimination of "all problems", proving its reliability and effectiveness as a long-term solution.
Is the installation of the "ORIGINAL PDE bridge" a simple DIY task, or is a professional installation recommended?
Obwohl die 07eins-Brücke selbst aufgrund ihres modularen Aufbaus als sehr einfach zu installieren beschrieben wird, ist der gesamte Reparaturprozess anspruchsvoll. Er kann von erfahrenen Heimwerkern in wenigen Stunden durchgeführt werden (siehe unsere Einbau-Anleitungen), aber aufgrund der Komplexität des Zugangs zum Arbeitsbereich und der Durchführung notwendiger vorbereitender und begleitender Aufgaben wird eine professionelle Installation in einer der über 400 Partnerwerkstätten von 07eins in Europa empfohlen.
What accompanying measures and component checks are necessary during the installation of the "ORIGINAL PDE bridge"?
Für eine erfolgreiche und dauerhafte Reparatur ist es entscheidend, während des Einbaus mehrere andere Komponenten zu prüfen und gegebenenfalls zu ersetzen. Dazu gehören der Austausch der PDE-Dichtungen (verstärkte VITON-Dichtungen werden dringend empfohlen), das sorgfältige Entgraten oder Begradigen vorhandener "Kerben/Verschleißspuren/Rillen" in den PDE-Kanälen des Zylinderkopfs und der Austausch bestimmter Schrauben (Dehnschrauben und Madenschrauben) unter Verwendung von hochfestem Schraubensicherungsmittel. Eine professionelle Prüfung und Überholung der PDE-Elemente wird ebenfalls empfohlen.
What is the significance of the flexible aluminum alloy used in the "ORIGINAL PDE bridge"?
Die gezielte Aluminiumlegierung der 07eins-Verbindungsstange ermöglicht den Ausgleich vorhandener Höhentoleranzen, ohne erhöhte Spannung in den Zylinderkopf einzubringen. Dieses Design gewährleistet eine präzise und spannungsfreie Fixierung der PDE-Elemente. Details finden Sie in unserem Blogpost "Aluminium PDE-Brücke: Spannungsfreies Fixieren ist besser als starres".
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Is my vehicle also affected?
It affects all diesel engines with pump-injector units (PDE) that are bolted on one side (model years 1998 to 2010).
How do I notice that something is wrong with my vehicle?
- Starting problems with the engine, especially during cold starts and when the engine is particularly hot
- Unsteady idling (speed fluctuations) or sporadic misfiring at low speed ("choking" of the engine)
- Diluted engine oil ("engine oil increase") due to diesel mixture (oil level increases over time)
- Lack of / low oil pressure if the bearing shells are already worn due to diesel in the oil
- Stalling of the engine in city traffic
- Power loss
- Compression loss
Further important information under: "What happens if I do nothing about it and do not install a bridge for the pump/nozzle unit (PDE)?"
What happens if I don't do anything about it and I don't install a bridge for the pump/nozzle unit (PDE)?
- In all diesel engines with pump-injector units (PDE) that are bolted on one side, the PDEs work their way more and more into the cylinder head over the course of the running time.
- This causes diesel to be mixed into the engine oil due to leaks.
- The lubricating effect of the engine oil is significantly reduced, which in the course of time leads to complete engine damage.
Details on the origin of the damage and the functional principle of the PDE bridge can be found in our video:
Functional principle of the PDE bridge (pump-nozzle bridge) to prevent cylinder head damage
Do I need the PDE bridge or the PDE body holders?
- The PDE bridge has been specially developed for VW 5-cylinder 2.5 liter TDI engines with a pump-injector unit.
- The PDE body holders represent a more universal further development of the PDE bridge, which is suitable for all 3-cylinder, 4-cylinder, 5-cylinder and 10-cylinder VAG/VW TDI engines with a pump-injector unit.
- Customers with a VW 5-cylinder 2.5 liter TDI engine with a pump-injector unit therefore have the choice between the PDE bridge and the PDE body mounts. Most of these customers opt for the PDE bridge as they have more experience with it.
What experience is there?
- The PDE bridge has already been successfully installed more than 10,000 times in VW 2.5 liter TDI engines.
- The mileage is usually increased by 100,000 km or more.
How does the PDE bridge work for engines with single-sided pump-nozzle units (PDE)?
• Die PDE-Brücke sorgt im Vergleich zu den werkseitig montierten Spannschuhen, die nur einseitig befestigt sind, zu einer gleichmäßigeren Fixierung der PDEs.
• Dadurch wird, insbesondere bei gleichzeitigem Erneuerung der Dichtsätze und Verwendung der verstärkten 07eins-VITON-Dichtringe, vermieden, dass sich die PDE in den Zylinderkopf wieder einarbeiten können und die bekannten Probleme aufgrund von Undichtigkeiten auftreten.
Details zum Schadensursprung und Funktionsprinzip der PDE-Brücke finden Sie in unserem Video:
Funktionsprinzip der PDE-Brücke (Pumpe-Düse-Brücke) zur Vermeidung von Zylinderkopfschäden
How does the installation work?
- Our products are installed without modifications/work on the engine/cylinder head. Original screws and fixing points are used. Service-related reassembly for further maintenance work can be carried out without any problems due to the multi-part design.
- The factory-fitted clamping shoes 2 to 5 for the pump-nozzle units are replaced by the PDE bridge elements.
- The professional revision and disassembly of the pump-nozzle elements requires the use of new expansion bolts and sealing elements. If required, selected complete sets of consumables of excellent quality are available at the following link:
PDE bridge (complete set)
- The installation can either be carried out by any garage or you can do it yourself if you have the necessary technical knowledge.
Where can I find a suitable garage?
Geeignete KFZ-Werkstätten für den Einbau der 07eins PDE-Brücke finden Sie bequem mit unserem Einbau-Werkstätten-Finder:07eins Partnerwerkstätten
Can I carry out the installation myself?
Geübte Schrauber können sich auch selbst an den Einbau der 07eins Pumpe-Düse-Produkte wagen.
Die entsprechenden Video- und PDF-Einbauleitfäden enthalten alle wichtigen Informationen mit Schritt-für-Schritt-Anleitungen: eigener Einbau (Do it yourself)
What else is useful in addition?
• Wir empfehlen immer alle Dichtungssätze der Pumpe-Düse-Einheiten zu erneuern, insbesondere die Verwendungen der 07eins verstärkten VITON-Dichtungen.
Ein Komplett-Set finden Sie in unserem Shop:
PDE-Brücke (Komplettset)
• Außerdem empfehlen wir in diesem Zuge auch gleich den Leitungssatz komplett zu erneuern. Für die 2,5 TDI-Motor finden Sie in hier in unserem Shop: VW T5 Leitungssatz
PDE bridge VW T5 2.5 TDI
Die original PDE-Brücke, bereits 2015 von 07eins entwickelt und seither in 10.000 Fahrzeugen verbaut - ein mittlerweile bewährtes Mittel zur Reparatur beschädigter Zylinderköpfe, sowie zur Vorbeugung von funktionsgefährdenden Beschädigungen der Injektor-Dichtungssitze.
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COMMUNITY
popular in the German-speaking VW T5 community
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TRUST & QUALITY
German development and product quality already installed in over 5,000 VW T5 vehicles
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INSTALLATION & SERVICE
over 400 partner workshops
in Europe
The ORIGINAL PDE bridge
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PDE bridge
Buy PDE bridgeThe ORIGINAL:
1x Flex connecting strip
5x steel clamping bracket mounting screws and
Fixing clamps for the electrical connection strip
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Complete set
Buy complete setDas 07eins-Komplett-Set:
1 x ORIGINAL PDE-Brücke (Pumpe-Düse-Einheit-Brücke)
5 x verstärkter VITON-Dichtungssatz
1 x PDE-Montagesatz für 5-Zylinder
für VW T5 2.5 TDI (Alle Kennbuchstaben)
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Ultimate set
Buy Ultimate SetDas 07eins-"Ultimate"-Set:
1 x ORIGINAL PDE-Brücke (Pumpe-Düse-Einheit-Brücke)
5 x verstärkter VITON-Dichtungssatz
1 x PDE-Leitungssatz / PDE-Kabelbaum für 5-Zylinder
1 x PDE-Montagesatz für 5-Zylinder
für VW T5 2.5 TDI (Alle Kennbuchstaben)
Selected products
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with original VW wiring harnessSaleORIGINAL PDE bridge performance set for 2.5 TDI PFS kit, reinforced VITON seals VW wiring harness assembly kit
-8% X-mas SALERegular price 1.199,00€Regular priceUnit price / per1.299,00€Sale price 1.199,00€Sale -
with original VW wiring harnessSaleORIGINAL PDE bridge Ultimate set for 2.5 TDI reinforced VITON seals VW wiring harness assembly kit
-5% X-mas SALERegular price 949,00€Regular priceUnit price / per999,00€Sale price 949,00€Sale -
with original VW wiring harnessSaleORIGINAL PDE body holder Ultimate set for 2.5 TDI VITON gaskets VW wiring harness assembly kit
-5% X-mas SALERegular price 919,00€Regular priceUnit price / per969,00€Sale price 919,00€Sale -
with original VW wiring harnessSaleORIGINAL PDE body holder Ultimate set for 1.9 TDI & 2.0 TDI VITON gaskets, VW wiring harness installation kit
-5% X-mas SALERegular price 789,00€Regular priceUnit price / per829,00€Sale price 789,00€Sale